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Delhi-Mumbai Expressway Complete Guide

Total Length: 1,350 km (8-lane, expandable to 12-lane)
Route: DND Flyway (Delhi) to JNPT (Mumbai)
States Covered: Delhi, Haryana, Rajasthan, Madhya Pradesh, Gujarat, Maharashtra
Speed Limit: 120 km/h for cars, 100 km/h for trucks
Project Cost: ₹1,00,000 crores (~$13.1 billion)
Completion: October 2025 (80% completed as of January 2025)

Is Delhi-Mumbai Expressway Open? 2025 Update

Partially yes - approximately 630 km out of 1,350 km is currently operational for traffic. The first section connecting Sohna (Haryana) to Dausa (Rajasthan) was inaugurated by Prime Minister Narendra Modi on February 12, 2023.

Key Reality: This is India's longest access-controlled expressway, reducing Delhi-Mumbai travel time from 24 hours to just 12 hours once fully operational. The expressway is being built as a digital highway with 5G infrastructure and GPS-based toll collection.

2025 Update: 80% construction completed as of January 2025. Full expressway expected to be operational by October 2025, with Sohna-Vadodara section possibly ready by March 2025. Only 12 km Delhi section remains under construction.

Delhi-Mumbai Expressway Toll Rates: Current Charges

The Delhi-Mumbai Expressway operates on a closed tolling system with distance-based pricing. Toll collection began on February 14-15, 2023, for operational sections.

Current Toll Structure (2025)

Pricing Structure Rate per km Example Cost Section
Car/Jeep/Van (FASTag) ₹2.19/km ₹90 (for 19.8 km) Haryana/Rajasthan
Light Commercial Vehicle ₹3.50/km ₹144 (for 19.8 km) Distance-based
Bus/Truck (2-Axle) ₹7.50/km ₹310 (for 19.8 km) Commercial vehicles
Multi-Axle Vehicle (3+ Axle) ₹9.50/km ₹395 (for 19.8 km) Heavy commercial
Estimated Full Journey (Car) ₹2.19/km ₹2,950 (1,350 km) Delhi to Mumbai

Toll Plaza Locations

Operational Toll Plazas:

  • Kiranj Toll Plaza (Nuh district, Haryana) - 56 km from DND
  • Khalilpur Toll Plaza (KMP Expressway interchange)
  • Hilalpur Toll Plaza (Bhirawati, Nuh district)
  • Multiple plazas across Rajasthan operational sections

Planned Total: 16 toll plazas between Delhi and Mumbai

How to Pay Delhi-Mumbai Expressway Tolls

You can use the following payment methods on the Delhi-Mumbai Expressway:

1. FASTag Electronic Payment (Primary):

  • Mandatory for all vehicles - no cash payment option
  • Automatic deduction upon entry and exit
  • Distance-based calculation in real-time
  • Compatible with all Indian FASTag providers

2. Digital Payment Integration:

  • Bajaj Pay FASTag integration for automatic wallet deduction
  • UPI-based FASTag recharge at toll plazas
  • Mobile app-based account management
  • GPS-based toll collection being planned

3. Future Payment Systems:

  • Satellite-based automatic toll deduction
  • 5G-enabled payment infrastructure
  • AI-powered vehicle classification
  • Blockchain-based transaction recording

To calculate exact toll costs for your Delhi-Mumbai Expressway journey, use TollGuru Delhi toll calculator

Construction Status & Timeline (2025)

Current Progress (January 2025):

  • Overall completion: 80% of total 1,350 km
  • Operational sections: 630 km open for traffic
  • Delhi section: Only 12 km remaining (final stages)
  • Faridabad section: 48 km completed and operational

Section-wise Completion Status:

Section Length Status Expected Completion
Delhi (DND-Faridabad-KMP) 59 km 85% complete May 2025
Sohna-Dausa (Haryana-Rajasthan) 246 km Operational February 2023
Sohna-Vadodara 844 km Advanced construction March 2025
Vadodara-Virar (Gujarat-Maharashtra) 171 km Under construction October 2025
Virar-JNPT Spur 92 km Final stages October 2025

Key Milestones & Achievements

2024-2025 Progress:

  • November 2024: DND-Faridabad section (24 km) opened to public
  • World record: 2.58 km concrete paving in 24 hours (Gujarat section)
  • First Indian expressway with animal bridges (5 bridges, 2.5 km total)
  • Digital highway infrastructure 70% complete

Route Details & Key Features

State-wise Route Breakdown

Delhi (12 km):

  • Start: DND Flyway and Ring Road junction, Maharani Bagh
  • Route: Khizrabad → Batla House → Shaheen Bagh → Okhla Vihar → Mithapur
  • Exit: Mithapur Chowk, connects to Faridabad bypass

Haryana (129 km):

  • Faridabad bypass → Ballabhgarh → KMP Expressway interchange
  • Second route: Alipur → Sohna → Khalilpur → Naurangabad
  • Major interchanges: NH-2, NH-919, KMP Expressway

Rajasthan (373 km):

  • Alwar → Dausa → Bundi → Kota districts
  • Major cities: Jaipur (via spur), Ajmer, Udaipur connections
  • Wildlife crossings: Ranthambore corridor, Mukundra sanctuary

Madhya Pradesh (244 km):

  • Mandsaur → Ratlam → Jhabua districts
  • Chambal River crossing with modern bridge
  • Ujjain spur connection (130 km under construction)

Gujarat (426 km):

  • Dahod → Vadodara → Bharuch → Surat → Navsari → Valsad
  • Narmada River bridge (completed in record time)
  • Connections to Ahmedabad-Vadodara Expressway

Maharashtra (171 km):

  • Palghar → Virar → JNPT (Jawaharlal Nehru Port)
  • Connections to Mumbai-Pune Expressway
  • Direct port connectivity for cargo movement

Advanced Features & Amenities

Digital Infrastructure:

  • 10,000 km optic fiber cables for 5G network
  • AI-powered traffic management system
  • Automated incident detection
  • Real-time weather and traffic information

Safety & Emergency Features:

  • Helipads every 100 km (first in India)
  • Fully equipped trauma centers every 100 km
  • 24/7 emergency response teams
  • Advanced surveillance camera network

Wayside Amenities (93 locations):

  • Hotels and restaurants
  • Fuel stations and EV charging points
  • ATMs and retail shops
  • Food courts and convenience stores

Planning Your Journey

Travel Time Benefits:

  • Delhi-Mumbai: 12 hours (vs 24 hours via NH-48)
  • Delhi-Vadodara: 8 hours (vs 14 hours current)
  • Delhi-Jaipur: 2.5 hours (via connecting spur)
  • Distance reduction: 150 km shorter than existing route

Cost Estimates (Full Journey):

  • Car toll: ₹2,950 (estimated for 1,350 km)
  • Fuel savings: ₹800-1,200 per trip
  • Time value: 12 hours saved per journey
  • Total economic benefit: ₹4,000-5,000 per trip

Current Alternative Routes:

  • NH-48 (Delhi-Jaipur-Ahmedabad-Mumbai): 1,500 km, 24 hours
  • Via Nagpur: NH-44 → NH-6 → NH-3, longer but scenic
  • Operational sections: Use Sohna-Dausa for Rajasthan travel

Frequently Asked Questions

When will the full Delhi-Mumbai Expressway open?

The complete 1,350 km expressway is expected to be fully operational by October 2025. The Sohna-Vadodara section may open earlier by March 2025, while the final Delhi section should complete by May 2025.

Can I use the expressway now for part of my journey?

Yes, approximately 630 km is operational. You can use the Sohna-Dausa section and parts of the DND-Faridabad-KMP route. However, you'll need to switch to existing highways for unopened sections.

What are the speed limits on the expressway?

Cars and light vehicles: 120 km/h maximum. Trucks and buses: 100 km/h in the planned e-highway section, 80 km/h elsewhere. The expressway will have variable speed limits based on weather and traffic conditions.

How much will tolls cost for the full Delhi-Mumbai journey?

Estimated at ₹2,950 for cars (₹2.19/km × 1,350 km). However, final rates may vary as more sections open. Commercial vehicles will pay significantly higher rates based on axle count and weight.

What makes this expressway special compared to existing highways?

It's India's first digital highway with 5G infrastructure, helipads, trauma centers every 100 km, animal bridges for wildlife protection, and will feature GPS-based toll collection. The controlled access design ensures no traffic signals or at-grade crossings.

Useful Links & Resources

Related Expressway Information:

Project Information:

Official Contacts:

  • NHAI Customer Care: 1033 (24×7 toll-free)
  • DME Development Limited (Project SPV): Official project updates
  • Emergency Services: 1073 (Highway emergencies)
  • FASTag Support: 1800-102-4444

Travel Planning Tools:

  • Live traffic updates: NHAI mobile app
  • Route planning: GPS navigation with expressway updates
  • Weather information: Meteorological department alerts
  • Fuel stations: Every 50-60 km along the route

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